Containerization    

History of Containerization at Air Cargo Carriers

Air Cargo Carriers (ACC) developed a system for moving cargo in containers for the Shorts aircraft in 1989 and has continued to improve and modify the system to meet the needs of it's customers.

ACC began the process with the development of ground equipment to allow the loading of seven ABX "C" containers into the Shorts Skyvan, the 3500 lbs. capacity aircraft from which the larger Shorts 330 and 360 have been derived.

A conveyor was designed that would fit under the rear loading door of the Skyvan. It was simple and inexpensive to produce, and remains in service to this day.

In 1990, ACC placed in service the larger Shorts 330, followed by the Shorts 360. Airframes were modified to accept the C containers, followed by containers of our own design to maximize the full cubic capacity of the fuselage.

More advanced and simpler to use ground handling equipment was developed to accommodate the larger aircraft and multiple versions of the containers.

Over 350,000 container shipments have been handled by ACC in the past ten years.

An example of the ability of ACC to modify it's aircraft, containers and ground handling equipment is the system that has been designed and implemented for the movement of Priority Mail for the United States Postal Service. Emery Worldwide was awarded a $1.7 billion contract to privatize the movement of Priority Mail on the eastern seaboard of the United States. Emery contracted with ACC to provide "S" containers that flow seamlessly from the priority mail processing centers to Air Cargo aircraft and then from the aircraft to the regional Post Office and finally to local postal facilities. This system has been operating since October of 1997, and has proven to be very successful and productive for the Postal System because re-contouring of cargo is not required.

Air Cargo Carriers will provide future productivity gains for their customers with the use of containers and ground equipment for Shorts aircraft that will be nearly 100% compatible with containers used by both narrow body and wide body trunk haul aircraft. This can be achieved by a proposed modification of the Shorts aircraft to accommodate both LD3 and AAY Demi containers.

ACC has recently acquired three Sherpa aircraft, which are basically Shorts 330 aircraft with a rear-loading ramp. They are presently being modified to carry up to four LD3 containers. A system of loading equipment and dollys for the movement of the LD3 containers between Sherpa aircraft and the ground, or into trucks, has been developed and is being refined. These aircraft, together with the loading systems, should be fully operational in the third quarter of 2000. It will be an inexpensive method of providing container movement between wide body trunk haul jets and turboprops into selected markets.

The ACC Shorts 360 aircraft, modified to accept AAY Demi containers, and paired with narrow body trunk haul aircraft, is the most practical solution for enhancing productivity. This concept will utilize a slightly modified Demi container with specialized loading equipment and dollys allowing containers to move seamlessly from the Shorts aircraft to the narrow body aircraft.

Air Cargo Carriers has developed a system of blended pallets. This system can pair two Demi Containers onto these pallets, maintaining the same profile as a standard SAA narrow body container. This same system can be adapted to the LD 8, 9 or 11 Series of lower deck wide body containers.

Air Cargo Carriers has demonstrated the ability to design and implement solutions that improve productivity, and cut costs within the overnight package delivery industry.

Shorts 330 / Sherpa

Cargo Area:
Speed:
Range:
Payload:
Containers:
Bulk Load: 

1250 cubic feet
175 knots (200 mph)
400 miles
4500 to 6500 lbs.
 10 (Option to 11)
Additional space in front
& rear baggage bins

Shorts 360
Cargo Area:
Speed:
Range:
Payload
:
Containers
1450 cubic feet
190 knots (220 mph)
500 miles
6000 to 7500 lbs.
11 (Option to 13)
"S" Container
Length:
Width:
Height:
Cubic Ft:
Door Size:
Capacity:
Tare Wt.:
64"
27"
69"
69
36" x 56"
900 lbs.
135 lbs.

These containers have been developed jointly by Air Cargo Carriers and Century Aero Products. They are unique in that they are a certified 9g container, with a capacity of up to 900 lbs.

These containers are rolling stock, and utilize simple, inexpensive handling equipment in construction. The can be easily maneuvered by one person, even at their 900 lbs. capacity limit.

 

 

Benefits of Air Cargo Carriers
Containerization System
  • No expensive roller bed floor in trucks.
  • No roller-equipped dock and floor space needed in facilities.
  • Containers with dollys can be easily moved to any location within the sort areas.
  • Large, heavy cargo can be loaded into containers at out-stations and never be re-handled until reaching the hub.
  • Less labor required at hubs and line stations.
  • Lower cost of ground handling of aircraft at line stations.
  • Containers with dollys could be tendered and picked up directly from volume shippers.
  • Less opportunity for damage to shipments.
  • Less opportunity for employee injury.
  • Elimination of handling cycles of individual shipments will yield up to one hour and thirty minutes per day. This time can be used by the hub for additional throughput, or for reduction of labor costs.
  • In the field, productivity may be gained by extending the pickup and delivery times.
  • Air Cargo Carriers has the support of the aircraft manufacturer, which will establish approval of the modification throughout the world.

Air Cargo Carriers, Inc.
4951 South Howell Ave. Milwaukee, WI 53207

Phone (414) 482-1711

Fax (414) 482-2038

Email info@aircar.com

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